Senior Staff Test Engineer

Are you ready to build America’s energy future? Form Energy is an American manufacturing and energy technology company. We’re revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what’s possible, we’re giving clean energy a whole new form! In recent years, Form Energy has earned a number of accolades, including being named by TIME as a “Best Invention”, MIT Technology Review as a “Top Climate Tech Company To Watch”, and Fast Company as “One of the Next Big Things In Tech”. We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand. We have signed contracts with leading electric utilities across the United States and production of our iron-air batteries is underway at our first high-volume manufacturing facility in West Virginia. Working for Form Energy is more than just a job, it’s a chance to be part of something extraordinary. And now - right as we significantly scale up battery manufacturing - might be the most exciting moment in the company’s history to join. We are assembling a team of highly talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better. Feeling energized to make a meaningful impact on the world? Then keep reading - you’ve come to the right place. Role Description Form Energy is hiring a Senior Staff Test Engineer to lead our system level and interface level verification testing efforts of our product.This role reports into our Test Engineering department. As part of our Test Engineering Team, you will be involved in mentoring test and analysis engineers, developing test strategies and prioritizing tests, in partnership with design teams. This is an exciting opportunity to help shape and be part of the growth of a fast-moving company with breakthrough technology and an incredible mission! Relocation assistance is available. What you'll do: Technical Leadership & Design Influence: Lead the design, prototyping, and testing of various subsystem-to-subsystem interfaces and how they integrate into our battery products, ensuring it meets and exceeds critical performance and strategic requirements. You will oversee daily test execution and high-fidelity data processing to ensure critical program milestones are met while directly influencing design teams to improve product robustness against harsh environmental disturbances. Serve as a technical pillar within the organization, mentoring engineers across levels, elevating our mechanical engineering best practices, and championing safety, especially in the development of new laboratory processes. Risk-Based Strategy & Failure Analysis : Architect comprehensive test profiles and strategies to systematically "burn down" technical risks across complex systems. You will be a key driver of the DFMEA process, providing expert inputs on failure modes to ensure potential vulnerabilities are identified and mitigated early in the design cycle. Cross-Functional Design Influence : Act as the critical link between the Test and Design teams. You will influence early-stage hardware concepts and translate test failures into actionable design recommendations to improve product robustness. Operational Excellence : Drive team efficiency by developing internal tools and standardizing reporting and data analysis workflows to scale our output. Multi-Site Test Execution Coordination : Drive test execution schedules by partnering cross-functionally between Form Energy test sites, deployment sites, and offices, as well as coordinate test execution at external laboratories depending on operational needs and core competencies. What you'll bring: Subject Matter Expertise : 10+ years of deep technical experience in Test Engineering and data analysis, with a proven track record of leading complex hardware verification programs. Data-Driven Strategy : Extensive experience architecting test strategies, processing high-bandwidth vibration data, and translating raw results into actionable engineering insights that directly impact product reliability. Design Partnership : A demonstrated ability to serve as a strategic partner to Design Engineering, bridging the gap between theoretical design and physical validation to influence early-stage hardware concepts. Analytical Rigor : Proficiency in closing the loop between test and analysis, ensuring that empirical data is used to increase the fidelity of static and dynamic models. Sense of urgency and self-driven to hit difficult schedule targets. External Test Lab Partnership : Proficiency in understanding in-house and external lab capabilities, and direct/coordinate test execution at external labs per business needs. #LI-Onsite #LI-TR1 Humanity is a cornerstone of Form Energy’s culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here. When it comes to you and your family’s health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed. To build America’s energy future, we need everyone at the table. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs. If you may require reasonable accommodations to participate in our interview process, please contact [email protected]. Requests for accommodations will be treated with discretion. Form Energy is committed to maintaining the privacy of our applicants. Please be aware that we will never solicit sensitive personal information such as Social Security numbers or bank account details during the recruiting or hiring process.