Virtual Commissioning Engineer

Overview As an Aerospace engineer you will work on cutting-edge projects that will contribute to developing lighter, greener, and more efficient aircraft. At Expleo, you will be part of Aerospace team of experts who are developing advanced avionics systems, aero-efficient designs, and next-gen propulsion and are committed in driving sustainable innovation by making significant strides in reducing the carbon footprint of aviation. Your efforts will shape the future of sustainable aviation, pushing the boundaries of technology and design. Expleo is the home of bold and reliable minds. With more than 50 years of experience in developing complex products, optimising manufacturing processes, and ensuring the quality of information systems, Expleo boasts an extensive global footprint, powered by 19,000 highly skilled experts delivering value in 30 countries. Our efforts in creating a supportive and inclusive workplace in India have earned us some key recognitions: 'Great Place to Work' certification for building a supportive, engaging environment. 'Progressive Place to Work,' by ET Now, for our dedication to innovation and inclusive workplace policies. 'Best Organizations for Women,' by ET Now, for empowering women by providing equal opportunities, supporting professional development and promoting inclusive leadership. Virtual Commissioning Engineer Responsibilities Functions to develop: Develop and execute virtual commissioning activities for robotic and automated manufacturing systems. Create and maintain Digital Twin models of production lines, robotic work cells, conveyors, fixtures, and automated equipment. Simulate manufacturing processes to validate production flow, robot movements, machine sequencing, and system behavior. Integrate PLC logic, Human Machine Interface (HMI), robot programs, and automation devices within simulation environments. Validate control logic, machine sequences, sensor interactions, and actuator operations before physical commissioning. Perform cycle time analysis, throughput validation, and bottleneck identification. Conduct collision detection, reachability analysis, workspace optimization, and safety validation. Verify communication between PLCs, robots, vision systems, HMIs, and other automation equipment. Support offline robot programming and robot path optimization. Participate in Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), and commissioning readiness reviews. Troubleshoot simulation issues and resolve automation integration problems. Collaborate with Mechanical Design, Electrical Engineering, Controls Engineering, Manufacturing Engineering, and Production teams. Prepare technical documentation, simulation reports, commissioning procedures, and validation reports. Support continuous improvement initiatives to optimize manufacturing automation and production efficiency. Ensure compliance with industrial safety standards, customer requirements, and automation best practices. Qualifications Any Graduation / Diploma in Engineering / Aircraft Maintenance Engineering (AME), or an equivalent technical qualification is preferred. Essential skills Strong understanding of industrial robotics and factory automation. Experience with Virtual Commissioning methodologies. Knowledge of Digital Twin concepts and simulation-driven validation. Understanding of robotic work cell design and manufacturing automation. Experience with PLC programming concepts and industrial control systems. Knowledge of robot kinematics, motion control, and path planning. Understanding of industrial communication protocols such as Profinet, EtherNet/IP, Modbus TCP, OPC UA, and Profibus. Familiarity with industrial sensors, actuators, servo systems, conveyors, and machine safety systems. Understanding manufacturing processes including assembly, welding, material handling, painting, and machine tending. Knowledge of cycle time analysis and production optimization. Desired skills Software Skills • Dassault Systèmes DELMIA Robotics / 3DEXPERIENCE• Siemens Tecnomatix Process Simulate / ABB Robotstudio / Fanuc ROBOGUIDE / KUKA.Sim• PLC Programming platforms• Proficiency in Microsoft Office Suite (MS Office) Desired Skills: • Experience in aerospace, automotive, or advanced manufacturing industries.• Experience with offline robot programming and optimization.• Understanding of PLC programming languages (IEC 61131-3: Ladder Logic, Function Block Diagram, Structured Text).• Experience integrating robots with PLCs, HMIs, SCADA systems, and MES Experience Lead / Senior Manufacturing Engineer: 6–10 years of relevant experience Experience in the aerospace or aerostructure industry/virtual commissioning activities background is an added advantage. Benefits Collaborative working environment – We stand shoulder to shoulder with our clients and our peers, developing solutions that create a sustainable today and tomorrow. Continuous learning - Our Learning & Leadership Development team has established a world-class learning ecosystem that enables you to acquire and develop the right skills by delivering a suite of accredited training courses. Global organisation - We provide solutions to leading brands from various sectors, giving you the opportunity to work with top-tier companies providing impactful solutions to our customers’ customers.