STAFF MFG & PROCESS DVL ENGINEER MACHINING

Job Overview

We are seeking an experienced Staff Manufacturing & Process Development Engineer specializing in machining operations to lead the development, optimization, and implementation of advanced manufacturing processes. This senior-level position will drive continuous improvement initiatives, support new product introductions, and provide technical leadership across machining operations.

What your background should look like

Education & Experience:
• Bachelor’s degree in mechanical engineering, Manufacturing Engineering, or related field
• 7-10 years of experience in manufacturing engineering with focus on machining processes
• Proven experience with CNC machining operations (screw machine, milling, turning)
Technical Skills:
• Proficiency in CAD/CAM software (SolidWorks, Mastercam, Esprit or similar)
• Strong knowledge of machining parameters, tooling selection, and fixture design
• Experience with statistical process control (SPC) and quality management systems
• Familiarity with lean manufacturing principles and Six Sigma methodologies
• Knowledge of GD&T, inspection methods, and metrology equipment
Core Competencies:
• Strong analytical and problem-solving skills
• Excellent project management and organizational abilities
• Effective communication and leadership skills
• Ability to work independently and manage multiple priorities
Preferred Qualifications
• Six Sigma Green Belt or Black Belt certification
• Experience with advanced manufacturing technologies, both machining and metrology
• Knowledge of ERP systems (SAP, Oracle) and manufacturing execution systems (MES)
• Experience in aerospace, automotive, or precision manufacturing industries

Key Responsibilities

Process Development & Optimization:
• Design, develop, and optimize machining processes for complex components and assemblies
• Lead process validation activities and establish process control parameters
• Develop and maintain process documentation, work instructions, and standard operating procedures
Technical Leadership:
• Provide technical guidance and mentorship to junior engineers and manufacturing teams
• Lead cross-functional teams for new product introduction (NPI) projects
• Collaborate with design engineering teams on Design for Manufacturing (DFM) initiatives
• Drive root cause analysis and corrective action implementation for quality issues
Manufacturing Support:
• Support production floor operations with technical expertise and troubleshooting
• Develop and implement lean manufacturing principles and continuous improvement projects
• Evaluate and recommend new manufacturing technologies, equipment, and tooling
• Lead cost reduction initiatives while maintaining quality standards
Project Management:
• Manage multiple projects simultaneously with defined timelines and budgets
• Interface with suppliers and vendors for equipment procurement and process development
• Prepare technical reports, presentations, and project status updates for management

Competencies